AbstractsEngineering

CFD analysis and design of wind turbine ice protection systems

by David Switchenko




Institution: McGill University
Department: Department of Mechanical Engineering
Degree: M. Eng.
Year: 2015
Keywords: Engineering - Aerospace
Record ID: 2061532
Full text PDF: http://digitool.library.mcgill.ca/thesisfile130328.pdf


Abstract

Cold climate regions have a high potential for wind energy production, but can also be characterized by frequent atmospheric icing events, which can significantly reduce the annual power production of a wind farm. Ice that accretes on turbine blades degrades their aerodynamic performance and reduces their power output. Thus, there is a need for more accurate assessment of the effect of atmospheric icing on wind turbines and for strategies to protect turbine blades from icing.The present work uses CFD analysis to focus on two important engineering issues related to wind turbine blade icing: the wind turbine performance loss due to blade icing, and the design of blade heating systems to prevent ice accretion. All CFD simulations are performed using the FENSAP-ICE simulation system.First, CFD simulations are used to predict the impact atmospheric icing has on wind turbine power production. Fully 3D simulations are performed considering the rotor geometry of the National Renewable Energy Laboratory (NREL) Unsteady Aerodynamics Experiment (UAE) Phase VI rotor. Four representative icing conditions are simulated. The resulting ‘1-hour‘ ice shapes are shown to reduce rotor torque, and therefore resulting power output, by up to 60%. Furthermore, at high wind speeds the NREL turbine blade is regulated by intentional blade stall to prevent very high torque and overproduction. CFD simulations showed that at these wind speeds, ice accretion could increase the wind turbine rotor torque significantly, potentially damaging the turbine due to overproduction and creating possible safety concerns. Next, the FENSAP-ICE system is used to predict the power required and effective coverage region needed for an anti-icing system to prevent ice accretion on the NREL UAE Phase VI rotor. In all cases the power required to keep the rotor ice-free was less than the rated power of the turbine.Lastly, a CFD simulation of a real-world, long-term, 17-hour icing event that took place at a wind farm in the Gaspé Peninsula of Québec was performed. Results of power loss successfully matched that which occurred on site. Moreover, it was determined that an anti-icing system used during a similar icing event could protect against icing in a self-sufficient manner. Bien que les régions froides aient un grand potentiel de production en énergie éolienne, elles sont souvent soumisses à des conditions de givrage atmosphérique, réduisant la production annuelle d'énergie d'une ferme éolienne. Le givre qui se fixe sur les pales d'une éolienne dégrade le rendement aérodynamique de celle-ci et par conséquent la quantité d'énergie fournie. De cette manière, il y est primordial d'améliorer les méthodes courantes d'évaluation des effets du givre sur les éoliennes, ainsi que les systèmes de protection contre le givre. Ce travail utilise des méthodes CFD pour se concentrer sur deux problèmes techniques importants, tous deux liés au givre sur les pales des éoliennes : prévoir l'impact du givre sur la production énergétique des éoliennes et concevoir des systèmes…