AbstractsEngineering

Efficient Volvo Bus Cooling System,Using Electrical Fans

by Rita Fernandes




Institution: KTH Royal Institute of Technology
Department:
Year: 2014
Keywords: hydraulic fan cooling system; electrical fan drive system; radiator; fan efficiency; fan shroud; static pressure; oil cooler; charge air cooler; built-in-resistance; Engineering and Technology; Mechanical Engineering; Energy Engineering; Teknik och teknologier; Maskinteknik; Energiteknik; Teknologie masterexamen - Hållbar energiteknik; Master of Science - Sustainable Energy Engineering; Kraft- och värmeteknologi; Thermal Engineering
Record ID: 1337995
Full text PDF: http://urn.kb.se/resolve?urn=urn:nbn:se:kth:diva-155901


Abstract

Economical and environmental factors together with energy policies towards more efficient systemsare the driving force for the development of the vehicle industry. Significant changes have beenmade to fulfill new emissions legislation but the basic internal combustion vehicle architecture hasbeen kept. New emission treatment systems that increase the thermal loading of the cooling systemhad been added within the same package envelope as before, which means less space to place coolingfans and a greater need for airflow. Changes in the cooling system, namely the replacement of thehydraulic fan drive system by electrical fans is one of the energy efficient alternatives for severalcity buses under certain environments, like the ”typical red city buses”, well-known in the UnitedKingdom. In this thesis study, hydraulic fans are compared with electrical fans and a road-mapof the benefits and drawbacks of the two systems is developed, based on real traffic performanceperformance data and the results of existing simulations and tests. In addition, new simulations arepresented in order to find the most efficient design for the cooling system as well as a comparisonof these results with previous ones. This road map will be used later by Volvo-Buses Group as atool to better understand in which circumstances electrical fans can be beneficial, in terms of fuelconsumption, noise production, cooling performance, control of the fans and associated costs.